As a world leading intelligent energy solutions provider, CHINT is committed to innovation in smart manufacturing. Our dedication to integrating advanced technology with sustainable practices is evident in our East China Intelligent Power Distribution Industrial Park. This facility exemplifies our vision for the future of manufacturing, focusing on digital integration, flexible production, and comprehensive scenario coverage.

Overview of the Industrial Park

The CHINT East China Industrial Base spans a substantial 435 acres, equating to 290,000 square meters. This expansive facility leverages CHINT’s digital power distribution cloud platform and advanced intelligent products to offer medium- and low-voltage power distribution solutions. These solutions are applicable across various sectors, including power, energy, industry, and infrastructure, demonstrating the park’s versatility and comprehensive coverage.

The product range produced at this industrial park is diverse and includes medium-voltage switches, environmentally friendly gas-insulated switchgear, and low-voltage equipment. Each product type is manufactured on specialized production lines, ensuring a high degree of specialization and professionalism. These production lines have received certifications from numerous international authoritative organizations, underscoring the quality and reliability of CHINT’s products.

Automation Technologies

Industrial automation is a cornerstone of CHINT’s smart manufacturing process, seamlessly integrated across various production lines to enhance efficiency and precision. Below are three key areas where automation is prominently featured:

1. Sheet Metal Flexible Manufacturing Line

The flexible sheet metal production line employs high-end equipment and advanced technology to achieve full automation. This line integrates seamlessly with the factory’s SAP system, facilitating automatic production scheduling and reducing the need for manual intervention. This ensures precision in parts manufacturing, enhancing overall production efficiency.

Note: The sheet metal flexible manufacturing line is used to produce various metal components that are essential in electrical equipment. This includes enclosures, brackets, and panels that are crucial for housing and supporting electronic and electrical systems. These components are widely used in power distribution units, control panels, and various industrial applications.

2. Copper Bar Processing Line

The copper bar processing line also exemplifies automation. It communicates in real-time with the factory’s MES system, allowing for real-time production data exchange. This line features online detection methods to ensure precision in angles and dimensions, and the management system tracks defective rates and generates quality reports, enabling easy product traceability.

Note: Copper bars are critical components in electrical distribution systems, serving as conductors that distribute electrical current within switchgear, panel boards, and busbar systems. Their precise manufacturing is essential for ensuring reliable electrical connectivity and performance in industrial, commercial, and utility applications.

3. Welding Area and Coating Line

In the welding area for gas-insulated switchgear, robotic technology ensures full automation. Positioning sensor technology enhances manufacturing accuracy, and automatic welding machines operate with high speed, long working hours, and repeatability, ensuring the stability and consistency of the welding process.

Additionally, the painting assembly line utilizes advanced scientific and technological achievements to improve product versatility. This line allows products to adapt to various complex environments, making them ready to meet new challenges.

Note: The welding area is crucial for assembling gas-insulated switchgear, which is used to manage electrical power distribution in high-voltage applications. The coating line applies protective layers to components, enhancing their durability and resistance to environmental factors. These processes are vital for producing reliable and long-lasting electrical equipment used in power plants, substations, and industrial facilities.

Cutting-Edge Products and Technological Innovations

CHINT’s commitment to innovation is evident in the integration of advanced products and technologies.

1. KYN28 Cabinet and Inflatable Cabinet Integration

The KYN28 cabinet and inflatable cabinet integration area is designed to meet the demands of modern electrical distribution systems. The KYN28 cabinet is a type of metal-clad switchgear used in medium-voltage electrical distribution. It provides reliable protection and control for electrical equipment in industrial, commercial, and utility applications. The inflatable cabinet, or gas-insulated switchgear, offers compact and maintenance-free solutions ideal for space-constrained environments.

These cabinets incorporate advanced automation technologies and stringent quality controls to ensure product reliability and performance.

2. Leak Detection System for Inflatable Cabinets

The leak detection system for gas-insulated switchgear is a notable innovation that enhances the safety and reliability of the switchgear. This system ensures that any leaks are promptly detected and addressed, maintaining the integrity of the equipment.

Note: Leak detection systems are critical for maintaining the performance and safety of gas-insulated switchgear, which is used in high-voltage electrical systems. These systems help prevent equipment failure and ensure continuous operation in power transmission and distribution networks.

3. Class 100,000 Clean Room

The facility includes a Class 100,000 clean room, which is crucial for manufacturing sensitive electronic components that require a controlled environment to prevent contamination. This clean room maintains a high standard of cleanliness to ensure product quality and reliability.

Note: A Class 100,000 clean room is an environment where the number of particles larger than 0.5 microns is maintained below 100,000 per cubic meter. This level of cleanliness is essential for producing high-precision components used in various applications, including semiconductor manufacturing, aerospace, and medical devices.

Reliable and Intelligent Features

Safety and quality control are paramount at the CHINT East China Industrial Base. The factory employs rigorous safety measures and quality control processes to ensure that every product meets the highest standards. This includes automated systems for detecting defects and tracking product quality throughout the smart manufacturing process.

The intelligent three-dimensional warehouse represents another significant feature of smart manufacturing. This warehouse uses advanced WMS and PDA systems to track materials in real-time, enhancing the efficiency of warehousing and logistics. This system provides a robust and stable foundation for the factory’s daily operations, ensuring that production runs smoothly and efficiently.

Conclusion

CHINT’s East China Industrial Base is a testament to the company’s commitment to smart manufacturing and technological innovation. Through the integration of advanced automation technologies, stringent quality control processes, and a focus on sustainability, CHINT continues to set new standards in the manufacturing industry. This industrial park not only enhances CHINT’s production capabilities but also reinforces its position as a leader in the global electrical equipment market.